Solar Panel Removal and Reinstallation: Process & Costs

In most cases, a solar energy system is a set-and-forget cost-saving solution that is expected to last 30+ years. But there are some maintenance costs that you need to be aware of. One of the reasons for these costs is the need for a roof repair or replacement, which requires the removal and reinstallation of your panels.

With solar panel warranties of 25 to 30 years and a usable lifespan of well over 30 years, it is possible that you will need to remove the panels to patch a portion of your roof or install an entirely new roof. 

This blog provides ballpark estimates for what you can expect to pay if you need solar panel removal and installation services. It also explains the solar panel removal process and other important things to consider before getting started. 

Pro Tip: To lessen the likelihood of removing and replacing solar panels, we recommend only installing systems on roofs that are in good condition and in the early part of their life. A good rule of thumb is to not install solar panels on a roof that has a shorter lifespan than the payback period of the solar system. For example, if your solar payback period is 10 years, your roof should have at least 10 years of usable life remaining. 

The Process For Removing And Reinstalling Solar Panels

The solar panel removal process is straightforward.

Once you've selected a trained professional, they will come to your property to shut down the system and safely de-energize it. Then, they will remove the solar panels from your roof, along with the racking/mounting hardware and any wiring or other system components that are on the roof. This will be stripped down to a point where your property is safe while making the reinstallation as easy as possible. 

Pro tip: Ask the team that removes your panels to fill any roof penetrations left behind from lag bolts or screws with roofer's sement to prevent moisture intrusion before your new roof is installed. 

Once the roof repair or replacement is complete, the solar installers will return (usually within two weeks, depending on weather and scheduling) to reinstall racking, wiring, and the solar panels. Your system will then be reenergized and recommissioned to ensure it is functioning properly before the reinstallation crew closes out the job.

How Long Does it Take to Remove and Reinstall Solar Panels?

The longer your system is de-energized, the more energy savings you’ll miss out on. That’s why it’s important to coordinate removing and reinstalling solar panels efficiently.

For most residential solar panel removal and reinstallation projects, expect the following timeline:

• Day 1: System shutdown and removal of solar panels, racking, and wiring
• Roofing work completion (timeline varies)
• Day 2-3: Reinstall solar racking, wiring, and panels, then recommission the system

For commercial solar removal and reinstallation projects, the timeline varies based on system size and roof type:

• 50 to 100 kW systems: 3-5 days for solar panel removal, 8-10 days for reinstallation and commissioning
• Factors affecting the project duration: System size, roof type (metal roofs, flat roof, or shingles), and site conditions

Can you Reuse the Same Equipment When Reinstalling a Solar Panel System?

In most cases, we will be able to reuse your existing equipment. However, some components may need to be replaced. 

Key Consideration: 

• Microinverters & Optimizers: These are typically reusable if they are in good condition. 
• Wiring & Conduit: Generally, these can be reused, but in rare cases, damage from critters like squirrels may require minor repairs.
• Racking & Mounting Hardware: Almost always reusable unless damaged. 

This is why choosing a qualified solar company for your project is essential. They have the expertise and skills to safely remove equipment and preserve equipment warranties. 

DIY Warning: while some homeowners may be tempted to remove and reinstall their panels and equipment themeselves, we strongly advise against it. Solar equipment is delicate and requires proper handling. Incorrect removal could void your panel warranties, damage components, and pose safety risks. 

Things to consider before removing solar panels from your roof

Before removing solar panels, keep these key factors in mind:

Panel Storage:

• If stored outdoors, panels must be proteced from wind and other potential harmful elements
• Moisture in the electrical connectors can lead to panel failure over time
• The best option is storing panels in a secure indoor location, such as a garage, shed, or barn 

Unexpected Costs:

• While rare, some hidden issues could arise, such as critter damage or microfratures from improper handling
• Be sure to work with experienced professionals to minimize risks

Roofing considerations:

• Inform your roofing company about your solar system and encourage them to coordinate thier timeline with your solar company
• Choose a roof material/product that has a warranty that won't be negatively impacted by reinstalling your solar panels

Keeping the process as smooth and quick as possible is best for your bottom line. The longer your system is de-energized, the more savings you’ll miss. Make sure the companies you select have a plan to keep your project moving until it is completed.

Solar Panel Removal & Reinstallation Costs for 2025

Based on the average cost of projects we've completed in the last year, the estimated cost of removing and reinstalling solar panels is between $275 and $300 per solar panel. 

However, the final costs vary based on several factors:

• Travel time for the installation crew
• Number of roof faces where panels are installed
• Roof height and pitch
• Roofing material (shingles, rubber, metal, etc.)
• Amount of time between denergizing the system and recommissioning it. This is downtime is lost savings and should be considered in the overal costs. 

Getting Started With Your Solar Panel Removal and Reinstallation Project

If you are considering a roof repair or replacement, the best way to protect your solar investment is to work with a qualified provider who understands your system.

If your system was installed by Paradise Energy, contact us first —we provide discounted rates for our customers and ensure that your warranties remain intact.

Are you looking for a quote for solar panel removal and reinstallation? Our team of highly trained solar professionals is ready to help if you're located in the Mid-Atlantic region.